Types of Faults in Underground Cables & Detection Methods

Underground cables are widely used in urban power distribution systems due to their safety, reliability, and aesthetic advantages over overhead lines. However, detecting faults in underground cables is more challenging because the cables are buried and not visible. Understanding the Types of Faults in underground cables is essential for proper maintenance and troubleshooting. Quick and accurate fault detection is crucial to reduce downtime, prevent hazards, and maintain efficient power delivery.

Types of Faults in Underground Cables

Underground cable faults are generally classified into three main categories:

1. Open Circuit Fault

An open circuit fault occurs when one or more conductors break completely, interrupting the flow of current.

Causes:

  • Mechanical damage during excavation
  • Poor jointing
  • Aging and corrosion
  • Excessive mechanical stress

Effects:

  • Complete interruption of supply
  • Voltage imbalance in three-phase systems
  • Equipment malfunction

2. Short Circuit Fault

A short circuit fault happens when two conductors come into contact due to insulation failure.

Causes:

  • Insulation breakdown
  • Moisture ingress
  • Manufacturing defects
  • Overheating

Effects:

  • High fault current
  • Tripping of protective devices
  • Risk of fire or explosion

Short circuit faults may occur:

  • Between phase and phase
  • Between phase and neutral
  • Between core and metallic sheath

3. Earth Fault (Ground Fault)

An earth fault occurs when a conductor comes into contact with the ground or cable sheath.

Causes:

  • Damaged insulation
  • Water penetration
  • Chemical corrosion
  • Physical damage

Effects:

  • Leakage current to earth
  • Reduced system efficiency
  • Risk of electric shock

4. Sheath Fault

A sheath fault involves damage to the protective metallic sheath without affecting the conductor directly.

Causes:

  • External corrosion
  • Mechanical damage
  • Poor installation

Effects:

  • Reduced protection against moisture
  • Accelerated insulation deterioration

5. Insulation Fault

This type of fault occurs when the insulation resistance decreases due to aging or contamination.

Causes:

  • Thermal stress
  • Overloading
  • Environmental conditions
  • Aging of insulation material

Effects:

  • Gradual leakage current
  • Eventual short circuit or earth fault

Methods of Fault Detection in Underground Cables

Locating underground cable faults requires specialized testing techniques. The following are commonly used methods:

1. Murray Loop Test

The Murray Loop Test is based on the principle of a Wheatstone bridge circuit.

Features:

  • Used for locating earth and short circuit faults
  • Requires a healthy conductor for comparison
  • Suitable for low-resistance faults

Working Principle:

The faulty conductor and a healthy conductor form a loop. By balancing the bridge, the distance to the fault can be calculated.

2. Varley Loop Test

The Varley Loop Test is similar to the Murray loop test but uses a variable resistor to measure fault resistance.

Features:

  • More suitable for high-resistance faults
  • Can measure fault resistance accurately
  • Requires one healthy conductor

3. Megger Test (Insulation Resistance Test)

The Megger test measures insulation resistance between conductors and earth.

Features:

  • Detects insulation degradation
  • Identifies earth faults
  • Simple and widely used

Application:

If insulation resistance is low, it indicates possible moisture ingress or insulation failure.

4. Time Domain Reflectometer (TDR)

A Time Domain Reflectometer (TDR) sends a high-frequency pulse through the cable and analyzes reflections caused by impedance changes.

Features:

  • Non-destructive testing method
  • Accurate location of open circuit and short circuit faults
  • Suitable for long cable runs

Advantage:

Provides precise fault distance measurement without digging multiple points.

5. Thumper Method

The Thumper method applies a high-voltage surge to the cable, causing an arc at the fault point.

Features:

  • Used for locating underground faults physically
  • Produces an audible sound at the fault location
  • Effective for high-resistance faults

Limitation:

Can further damage the cable if used excessively.

6. Earth Gradient Method

This method detects voltage gradients in the soil caused by fault current.

Features:

  • Used for locating earth faults
  • Effective in long cable networks
  • Requires specialized ground probes

Modern Diagnostic Techniques

Advanced technologies are now used for faster and more accurate fault detection:

  • Online Partial Discharge Monitoring
  • Cable Fault Locators with GPS integration
  • Thermal Imaging
  • Distributed Temperature Sensing (DTS)

These techniques help in predictive maintenance and reduce unexpected failures.

Conclusion

Underground cables offer reliability and safety, but fault detection can be complex due to their concealed nature. The most common types of faults include open circuit, short circuit, earth fault, sheath fault, and insulation fault. Detection methods such as the Murray Loop Test, Varley Loop Test, Megger Test, TDR, and Thumper method help locate faults accurately and efficiently.

With modern diagnostic tools, power utilities can minimize downtime, improve safety, and extend cable life. Understanding fault types and appropriate detection methods is essential for engineers and maintenance professionals working in power distribution systems.

Read Next:

  1. Types of Faults in Power System
  2. Symmetrical & Unsymmetrical Faults
  3. Underground Cable Construction: Parts, Diagram & Details
  4. Megger Testing for Transformer Insulation Resistance
  5. What is Megger Test and How it is Performed?
  6. PI and DAR Test for Transformers and Motors